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Admissible I2t Calculator for Cables – k2S2 for Copper and Aluminum Conductors

Description

Calculate the maximum admissible let-through energy (I2t = k2S2) for copper or aluminum cables based on IEC 60364 standards. Ensure your protective devices can clear faults before cables overheat.

How It Works

This tool computes the highest I²t (in A²·s or kA²·s) a cable can safely withstand during a short circuit, using the formula:

I²t max = k² × S²

Where:
S = conductor cross-sectional area (mm²)
k = material & insulation constant per IEC 60364-5-54

Input Parameters

  • Conductor Type: Phase, single-core PE, or multi-core PE
  • Wire Size: Cross-section in mm² (e.g., 2.5, 10, 95)
  • Material: Copper (Cu) or Aluminum (Al)
  • Insulation Type:
    • Thermoplastic (PVC)
    • Thermosetting (XLPE / EPR)
    • Mineral-insulated (bare or PVC-covered, various conditions)

Output Results

  • Admissible let-through energy (I²t) in kA²·s
  • Reference to IEC 60364-4-43 & IEC 60364-5-54
  • Guidance for comparing with protective device’s I²t rating

Frequently Asked Questions (FAQ)

What is admissible I2t for a cable?

It’s the maximum fault energy (I²t) a cable can absorb during a short circuit without damaging its insulation or conductor—calculated as k²S² per IEC standards.

How is the k factor determined?

The k value depends on conductor material (Cu/Al), insulation type, and initial/final temperatures. Standard values are defined in IEC 60364-5-54 Table 43A.

Why does insulation type affect I2t?

Different insulations tolerate different final temperatures during a fault (e.g., PVC: 160°C, XLPE: 250°C). Higher temperature limits → higher k → greater I²t capacity.

Can I use this for DC systems?

This calculator follows IEC AC standards. For DC, thermal withstand is similar, but verify protection coordination separately as DC arcs behave differently.

How do I check if my breaker is compatible?

Compare the cable’s admissible I²t (from this tool) with the breaker’s actual let-through I²t (from its datasheet). The breaker’s I²t must be lower than the cable’s value.

Applications

  • Cable Sizing Verification: Confirm selected cables meet thermal withstand requirements during short circuits.
  • Protection Coordination: Ensure fuses or circuit breakers operate fast enough to protect conductors.
  • Compliance with IEC 60364: Demonstrate adherence to international electrical installation standards.
  • Design Review: Validate existing installations during upgrades or safety audits.
  • Training & Education: Teach electrical safety principles using real-world I²t calculations.

Who Should Use This Tool?

  • Electrical design engineers
  • Project engineers in industrial & commercial buildings
  • Electrical inspectors and safety auditors
  • Contractors and installers working to IEC standards
  • Students of electrical engineering or power systems

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Maximum Wire Length Calculator - Voltage Drop and Cable Length Tool
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