30 ton Double vehicle linkage AGV

SLAM Navigation- Dual-vehicle Linkage Heavy-duty AGV

The servo motor-driven differential drive is used as the walking part of the vehicle, so that it can move in any direction in a two-dimensional plane, including straight, horizontal, rotation and other forms of movement.

30-ton dual-vehicle linkage AGV, rated load 30T, the equipment is equipped with a handheld remote control, which can be manually controlled/laser automatic navigation to realize the movement of the whole vehicle.

Carrying products 11-27 meters, linkage distance adjustable

Technology Parameters

The advantage of the dual-vehicle linkage AGV lies in its excellent AGV research and development capabilities. The product uses multiple heavy-duty transport vehicles to double the system’s rated load capacity. After being put into use, the transport AGV product works more flexibly and can be freely combined according to the needs of different working conditions to adapt to the transportation of different types of products.

For safety systems, AGVs include:

a)、 Sensor: When the car encounters a person or obstacle within a range of 0.3-3m, it will automatically stop. When the sensor is not in use, it can be turned off.

b) LED light: 1) Green, no obstacles detected within 3 meters of the cart; 2) Orange, obstacles detected within 1.5 meters of the cart; 3) Red, obstacles detected within a range of 30 centimeters from the cart.

c)、 Turn signal: There are two lights on each side, which automatically light up when the car turns left or right, reminding pedestrians to stay away from or move away from obstacles in advance

d)、  Anti collision strip: When the cart accidentally touches a person or obstacle, it can immediately stop automatically.

e)、Sound and light alarm: When the trolley moves, it continuously rings, which can alert personnel to stay away from the trolley path or move away from obstacles

f)、 Anti slip board: On the trolley platform, it has strong anti slip function, which can effectively protect the goods from slipping off.

g)、 Emergency stop: in case of emergency

h)、Automatic braking: Push the cart when power is off

i)、 Intelligent charger: The battery can automatically shut down after being fully charged.

j)、 Low battery alarm: When the battery level is below 20%, the alarm prompts charging, effectively extending and protecting the battery life

k)、 It has electrical protection functions such as overload protection, short circuit protection, overvoltage protection, undervoltage protection, overcurrent protection, undercurrent protection, etc. 1) The side of the vehicle is equipped with reflective strips to remind pedestrians at a distance

Advantages of AGV dual-vehicle coordinated transfer:

1. High safety (with various active and passive safety features);

2. High-precision operation, excellent visibility, and enhanced convenience for nighttime operation with integrated lighting and warning markers;

3. Reduced labor and consumable costs;

4. Improved work efficiency;

5. Responding to national calls for transition to new energy and automation.

This heavy-duty AGV primarily consists of a frame, floating plate, drive wheel module, drive wheel suspension mechanism, main control unit, industrial remote control, wheel servo motors and drivers, planetary reducer, hydraulic power unit/valve assembly, power battery pack, low-voltage electrical equipment, lidar sensor, charging accessories, and control system.

Multi-Drive Collaboration + Superior Power

It features a dual-axis symmetrical drive layout with all-wheel drive, a rationally designed, four-wheel drive, eight-wheel multi-drive coordinated control, two-dimensional omnidirectional motion, and superior power. It offers a speed of ≤30 m/min with multiple stepless speed adjustments and self-regulating speed.

Outdoor Environment

It is adaptable to complex outdoor terrain. The lithium iron phosphate battery can operate normally in temperatures and humidity as low as -5°C, even in light rain and snow, with an exceptional 7-hour battery life and a service life of over 5 years.

Intelligent Hydraulic System + Weight Detection

The hydraulic suspension uses a shock-absorbing and leveling system to ensure a stable working platform. A multi-point center of mass detection system also determines whether the product is overweight. Multiple safety features

Non-contact laser sensor detection + ultrasonic radar + contact collision avoidance + tri-color headlights + loudspeaker + emergency stop + wireless emergency stop + remote emergency stop

Modular production + high stability + fault prediction + emergency response

Modular design and production of the drive module, control cabinet, hydraulic system, and other components. Mature, stable, and reliable technologies, including vehicle finite element analysis, electrical verification calculations, and collaborative control software, are used.

Floating plate mechanism

Both vehicles communicate via encrypted Wi-Fi using front and rear cable sensors + angle deflection sensors to monitor vehicle displacement, ensuring no disconnection during dual-vehicle linkage.

Multiple safety measures are employed to ensure safety. Considering the large size and weight of the AGV, multiple safety measures are implemented:

. Contact collision avoidance (anti-collision bars)

When the front, rear, or left/right collision bumpers contact an obstacle, the vehicle stops immediately and automatically restarts when the obstacle is removed.

. Non-contact collision avoidance (laser obstacle avoidance sensor)

The AGV is equipped with a laser detection safety sensor. The AGV has a detection angle of 0°-270° and a maximum detection distance of 10m. It can decelerate within 1-10m and stop within 0.2-1m. When an obstacle is detected, the AGV automatically decelerates and stops, resuming operation when the obstacle is removed.

. Manual Control (Emergency Stop)

The AGV is equipped with manual control and emergency stop buttons. Operators can directly control the AGV if necessary.

. Audio and Visual Signaling (Tri-color Light + Speaker)

The AGV is equipped with signaling devices such as flashing lights and audible alarms, ensuring that nearby operators can clearly identify the signals. It also features derailment warnings and walking warnings.