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Free AI-Powered Electrical Calculators – Size Equipment & Forecast Energy Costs

Use our free AI tools to accurately size transformers, wires, and motors. Forecast electricity procurement costs and optimize energy budgets in seconds.

Maximum Wire Length Calculator - Voltage Drop and Cable Length Tool

This tool calculates the maximum cable length that can be used without exceeding the allowable voltage drop and without degrading insulation, based on IEC and NEC standards. It supports DC, single-phase, two-phase, and three-phase systems, including parallel conductors and various temperature ratings. Input Parameters Current Type: Direct Current (DC), Single-phase AC, Two-phase, or Three-phase (3-wire/4-wire) Voltage (V): Enter phase-to-neutral voltage for single-phase, or phase-to-phase for polyphase Load Power (kW or VA): Rated power of the connected equipment Power Factor (cos φ): Ratio of active to apparent power, between 0 and 1 (default: 0.8) Wire Size (mm²): Cross-sectional area of the conductor Parallel Phase Conductors: Conductors with same size, length, and material can be used in parallel; total permissible current is sum of individual core ratings Voltage Drop (% or V): Maximum allowable voltage drop (e.g., 3% for lighting, 5% for motors) Conductor Material: Copper (Cu) or Aluminum (Al), affecting resistivity Cable Type: Unipolar: 1 conductor Bipolar: 2 conductors Tripolar: 3 conductors Quadrupolar: 4 conductors Pentapolar: 5 conductors Multipolar: 2 or more conductors Operating Temperature (°C): Based on insulation type: IEC/CEI: 70°C (PVC), 90°C (XLPE/EPR), 105°C (Mineral Insulation) NEC: 60°C (TW, UF), 75°C (RHW, THHN, etc.), 90°C (TBS, XHHW, etc.) Output Results Maximum allowable cable length (meters) Actual voltage drop (% and V) Conductor resistance (Ω/km) Total circuit resistance (Ω) Reference Standards: IEC 60364, NEC Article 215 Designed for electrical engineers and installers to plan wiring layouts and ensure acceptable voltage levels at the load end.

Current Carrying Capacity Calculator for Electrical Cables

This tool calculates the maximum continuous current-carrying capacity of insulated conductors with nominal voltage not exceeding 1 kV a.c. or 1.5 kV d.c., based on Tables B.52.2 to B.52.13 of IEC 60364-5-52. It ensures that conductor temperature does not exceed the insulation's thermal limit during normal operation. Input Parameters Method of Installation: According to IEC 60364-5-52 (Table A.52.3), such as open air, in conduit, buried, etc. Note: Not all methods are recognized in every country's regulations. Conductor Material: Copper (Cu) or Aluminum (Al), affecting resistivity and thermal performance Insulation Type: Thermoplastic (PVC): Conductor temperature limit 70°C Thermosetting (XLPE or EPR): Conductor temperature limit 90°C Wire Size (mm²): Cross-sectional area of the conductor Ambient Temperature: Temperature of surrounding medium when unloaded: Air temperature correction factor: IEC 60364-5-52 Table B.52.14 Ground temperature correction factor: IEC 60364-5-52 Table B.52.15 Soil thermal resistivity correction: IEC 60364-5-52 Table B.52.16 Number of Loaded Conductors: Actual number of current-carrying conductors: Direct current: 2 Single-phase: 2 Two-phase without neutral: 2 Two-phase with neutral: 3 Three-phase without neutral: 3 Three-phase with neutral (balanced load, no harmonics): 3 Three-phase with neutral (unbalanced load or with harmonics): 4 Total Harmonic Distortion (THD): Total 3n harmonic current content. If unknown, use total harmonic distortion value for estimation Phase Conductors in Parallel: Identical conductors can be connected in parallel; maximum permissible current is the sum of individual core ratings Circuits in the Same Conduit: Number of circuits inside one duct powering different loads (e.g., 2 lines for 2 motors). Reduction factors from IEC 60364-5-52 Table B.52.17 apply. Derating Factor for Parallel Cables (if present): Applies when multiple sets of cables are installed in a single duct. Each set includes: one conductor per phase + single neutral (if required) + single protective conductor. Output Results Maximum continuous current (A) Corrected value for ambient temperature Reduction factor for multiple circuits Harmonic derating factor Reference Standards: IEC 60364-5-52, Tables B.52.2–B.52.13 Designed for electrical engineers and designers to select appropriate insulated cables for low-voltage power distribution systems, ensuring safe and compliant operation.

Busbar Current Capacity Calculator

This tool calculates the maximum continuous current-carrying capacity of mineral-insulated bare conductors rated at 750V, based on Tables B.52.6 to B.52.9 of IEC 60364-5-52. It supports copper or aluminum conductors under various installation conditions and environmental corrections. Input Parameters Method of Installation: According to IEC 60364-5-52 (Table A.52.3), such as open air, buried, in conduit, etc. Note: Not all methods are recognized in every country's regulations. Conductor Material: Copper (Cu) or Aluminum (Al), affecting resistivity and thermal performance Type: PVC-covered or bare exposed to touch (metallic sheath temperature: 70°C) Bare not exposed to touch and not in contact with combustible material (metallic sheath temperature: 105°C) Wire Size (mm²): Cross-sectional area of the conductor Phase Conductors in Parallel: Identical conductors can be connected in parallel; maximum permissible current is the sum of individual core ratings Ambient Temperature: Temperature of surrounding medium when unloaded: Air temperature correction factor: IEC 60364-5-52 Table B.52.14 Ground temperature correction factor: IEC 60364-5-52 Table B.52.15 Soil thermal resistivity correction: IEC 60364-5-52 Table B.52.16 Circuits in the Same Conduit: Number of circuits inside one duct powering different loads (e.g., 2 lines for 2 motors). Reduction factors from IEC 60364-5-52 Table B.52.17 apply. Output Results Maximum continuous current (A) Corrected value for ambient temperature Reduction factor for multiple circuits Reference Standards: IEC 60364-5-52, Tables B.52.6–B.52.9 Designed for electrical engineers and designers to select appropriate bare conductors for high-voltage or industrial power distribution systems, ensuring safe and reliable operation.

Underground Cable Temperature Calculator

This tool calculates the steady-state temperature of a cable conductor under load current, based on IEC 60364-5-52 standards. It evaluates whether the operating temperature exceeds the insulation material's thermal limit to prevent overheating and damage. Input Parameters Current Type: DC, single-phase AC, two-phase, or three-phase (3-wire or 4-wire system) Voltage (V): Enter phase-to-neutral voltage for single-phase, or phase-to-phase for polyphase systems Load Power (kW or VA): Rated power of the connected equipment, used to calculate operating current Power Factor (cos φ): Ratio of active to apparent power, between 0 and 1 (default: 0.8) Method of Installation: According to IEC 60364-5-52 Table A.52.3 (e.g., exposed, in conduit, buried) Conductor Material: Copper (Cu) or Aluminum (Al), affecting resistivity and heat generation Insulation Type: PVC (70°C), XLPE/EPR (90°C), determines maximum allowable temperature Wire Size (mm²): Cross-sectional area of the conductor, directly affects current-carrying capacity Ambient Temperature (°C): Temperature of surrounding medium when unloaded, impacts heat dissipation Circuits in Same Conduit: Number of circuits in one duct; used for derating factor (Table B.52.17) Output Results Steady-state conductor temperature (°C) Whether temperature exceeds insulation limits (PVC: 70°C, XLPE/EPR: 90°C) Correction factors applied (ambient air/ground temp, soil thermal resistivity) Reference standard tables: IEC 60364-5-52 Tables B.52.14, B.52.15, B.52.16 Designed for electrical engineers and installers to assess cable thermal performance and ensure safe long-term operation.
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