• Product
  • Suppliers
  • Manufacturers
  • Solutions
  • Free tools
  • Knowledges
  • Experts
  • Communities
Search


Must DC circuit breakers always be bipolar?

James
James
Field: Electrical Operations
China

For a 24V switch-mode power supply branch, I used a single-pole DC circuit breaker, with the negative pole subjected to equipotential bonding (previously, I even directly used AC breakers as substitutes—the main difference being arc-extinguishing performance, but how significant can the arc be in a few-amp low-current short circuit?).

During a design review, an expert stated that DC circuit breakers must be bipolar, arguing that DC has positive and negative poles, unlike AC!

I'm puzzled—where is this regulation specified? Later, I wondered, why would manufacturers even produce single-pole versions? What is the rationale for requiring switching of the negative pole as well? According to available information, if a DC breaker is connected in reverse, the primary impact should only be on arc-extinguishing performance. Also, when I mentioned that the negative pole is equipotentially bonded, another expert claimed that "equipotential" doesn't apply to DC systems—only to AC. Is that true? It's strange—many sensors clearly mark their power supply negative terminal with the "GND" symbol.

For the incoming PE (protective earth) wire in the electrical cabinet, I directly used the PE green-yellow terminal on the mounting rail, but was told it's not acceptable and must be connected to a dedicated grounding busbar. It's hard to question the experts we've invited, especially those from the maritime field—marine applications are quite special, right?

image.png

User A's View:
Probably just being overly cautious. DC arc extinction differs from AC, but for low-voltage circuits, it might not be such a big concern. In my opinion, if it's not a critical application, a single-pole breaker, as long as it's reliable and won't cause contact welding, should be acceptable. Marine electrical systems primarily emphasize fire and safety. So safety must be prioritized.

User B's View:
In special cases, such requirements may be stricter. The intent is likely to ensure both poles are disconnected. If 0V is grounded, there could be risks of high-voltage intrusion, causing problems.

User C's View:
I relate to the point about the incoming PE wire. I directly used the PE terminal on the rail, but was told it's not allowed and must go to a grounding busbar. I understand this—it's a code requirement to ensure reliable and safe grounding.

User D's View:
Don't blindly follow outdated standards. I believe that any conductor carrying current or voltage should be controllable and interruptible. Standards from decades ago aren't necessarily safe today. Technology advances, and so should some standards.

User E's View:
For specified DC loads, polarity (+/-) is always clearly marked—reversing connections can lead to serious consequences. I'm not sure how exactly equipotential bonding is implemented, but I once modified an American machine where they kept saying the PLC wasn't sending signals, causing disputes and even involving the equipment department head. He simply used a multimeter—one probe on the chassis, one on the terminal—and concluded to "check the downstream side" (it turned out the software had disabled it). The issue was resolved by implementing equipotential bonding. Since you're dealing with marine applications, just follow the experts' recommendations.

User F's View:
If you use a bipolar breaker, it implies the negative terminal is not grounded—i.e., an isolated system. In such cases, a positive-to-ground short won't immediately cause a trip. The method of grounding the negative pole and using equipotential bonding isn't suitable for all situations. For equipment that can stop immediately, this method can help locate fault points and resolve issues. However, it's inappropriate for applications like medical or lifting equipment. Also, experts aren't omnipotent—they're only deeply familiar with certain areas. If you specialize deeply in a field, you can become an expert too.

If you have other suggestions or insights, feel free to share and discuss!

Give a tip and encourage the author!
Recommended
How to select a dry-type transformer?
How to select a dry-type transformer?
1. Temperature Control SystemOne of the main causes of transformer failure is insulation damage, and the greatest threat to insulation comes from exceeding the allowable temperature limit of the windings. Therefore, monitoring temperature and implementing alarm systems for transformers in operation are essential. The following introduces the temperature control system using the TTC-300 as an example.1.1 Automatic Cooling FansA thermistor is pre-embedded at the hottest spot of the low-voltage win
James
10/18/2025
How to Choose the Right Transformer?
How to Choose the Right Transformer?
Transformer Selection and Configuration Standards1. Importance of Transformer Selection and ConfigurationTransformers play a critical role in power systems. They adjust voltage levels to suit different requirements, enabling electricity generated at power plants to be efficiently transmitted and distributed. Improper transformer selection or configuration can lead to serious issues. For example, if the capacity is too small, the transformer may not support the connected load, causing voltage dro
James
10/18/2025
Comprehensive Guide to Operating Mechanisms in HV and MV Circuit Breakers
Comprehensive Guide to Operating Mechanisms in HV and MV Circuit Breakers
What Is the Spring Operating Mechanism in High- and Medium-Voltage Circuit Breakers?The spring operating mechanism is a critical component in high- and medium-voltage circuit breakers. It uses the elastic potential energy stored in springs to initiate the opening and closing operations of the breaker. The spring is charged by an electric motor. When the breaker operates, the stored energy is released to drive the moving contacts.Key Features: The spring mechanism utilizeselastic energy stored in
James
10/18/2025
Choose Right: Fixed or Withdrawable VCB?
Choose Right: Fixed or Withdrawable VCB?
Differences Between Fixed-Type and Withdrawable (Draw-Out) Vacuum Circuit BreakersThis article compares the structural characteristics and practical applications of fixed-type and withdrawable vacuum circuit breakers, highlighting functional differences in real-world deployment.1.Basic DefinitionsBoth types are categories of vacuum circuit breakers, sharing the core function of interrupting current via a vacuum interrupter to protect electrical systems. However, differences in structural design
James
10/17/2025
Send inquiry
Download
Get the IEE Business Application
Use the IEE-Business app to find equipment, obtain solutions, connect with experts, and participate in industry collaboration anytime, anywhere—fully supporting the development of your power projects and business.