• Product
  • Suppliers
  • Manufacturers
  • Solutions
  • Free tools
  • Knowledges
  • Experts
  • Communities
Search


Hazards Causes and Types of Transformer Core Multi point Ground Faults

Leon
Leon
Field: Fault Diagnosis
China

Hazards of Multi-point Core Ground Faults

A transformer core must not have multi-point grounding during normal operation. An alternating magnetic field around the winding induces parasitic capacitances between windings, core, and shell. Live windings couple through these capacitances, creating a core floating potential relative to ground. Uneven distances between components cause potential differences; when high enough, they spark. This intermittent discharge degrades transformer oil and solid insulation over time.

To prevent this, the core and shell are reliably connected to share the same potential. However, two or more core/metal component ground points form a closed loop, causing circulation and local overheating. This decomposes oil, reduces insulation performance, and in severe cases, burns core silicon steel sheets—leading to major main transformer accidents. Thus, main transformer cores must use single-point grounding.

Causes of Core Ground Faults

Key causes include: grounding plate short circuits from poor construction/design; multi-point grounding from accessories or external factors; metal debris left in the transformer; and burrs, rust, or welding slag due to shoddy core processing.

Types of Core Failures

Six common types:

  • Core contact with shell/clamp: e.g., unremoved transport nails, clamp limb contact with core columns, warped silicon steel sheets touching clamps, fallen cardboard between clamp feet and iron yoke, or overlong thermometer seats.

  • Overlong core bolt steel covers shorting with silicon steel sheets.

  • Tank foreign objects causing partial short circuits (e.g., a screwdriver in a 31500/110 transformer, a 120mm copper wire in a 60000/220 unit).

  • Damp/damaged insulation (sludge, moisture, degraded clamp/pad/iron box insulation) leading to high-resistance multi-point grounding.

  • Worn submersible pump bearings releasing metal powder; electromagnetic attraction forms a bridge between lower rails, pads, or tank bottom, causing multi-point grounding.

  • Inadequate operation, maintenance, and lack of scheduled checks.

Give a tip and encourage the author!
Recommended
THD Measurement Error Standards for Power Systems
THD Measurement Error Standards for Power Systems
Error Tolerance of Total Harmonic Distortion (THD): A Comprehensive Analysis Based on Application Scenarios, Equipment Accuracy, and Industry StandardsThe acceptable error range for Total Harmonic Distortion (THD) must be evaluated based on specific application contexts, measurement equipment accuracy, and applicable industry standards. Below is a detailed analysis of key performance indicators in power systems, industrial equipment, and general measurement applications.1. Harmonic Error Standar
Edwiin
11/03/2025
Busbar-Side Grounding for 24kV Eco-Friendly RMUs: Why & How
Busbar-Side Grounding for 24kV Eco-Friendly RMUs: Why & How
Solid insulation assistance combined with dry air insulation is a development direction for 24 kV ring main units. By balancing insulation performance and compactness, the use of solid auxiliary insulation allows passing insulation tests without significantly increasing phase-to-phase or phase-to-ground dimensions. Encapsulation of the pole can address the insulation of the vacuum interrupter and its connected conductors.For the 24 kV outgoing busbar, with the phase spacing maintained at 110 mm,
Dyson
11/03/2025
How Vacuum Tech Replaces SF6 in Modern Ring Main Units
How Vacuum Tech Replaces SF6 in Modern Ring Main Units
Ring main units (RMUs) are used in secondary power distribution, directly connecting to end-users such as residential communities, construction sites, commercial buildings, highways, etc.In a residential substation, the RMU introduces 12 kV medium voltage, which is then stepped down to 380 V low voltage through transformers. The low-voltage switchgear distributes electrical energy to various user units. For a 1250 kVA distribution transformer in a residential community, the medium-voltage ring m
James
11/03/2025
What Is THD? How It Affects Power Quality & Equipment
What Is THD? How It Affects Power Quality & Equipment
In the field of electrical engineering, the stability and reliability of power systems are of paramount importance. With the advancement of power electronics technology, the widespread use of nonlinear loads has led to an increasingly serious problem of harmonic distortion in power systems.Definition of THDTotal Harmonic Distortion (THD) is defined as the ratio of the root mean square (RMS) value of all harmonic components to the RMS value of the fundamental component in a periodic signal. It is
Encyclopedia
11/01/2025
Send inquiry
Download
Get the IEE Business Application
Use the IEE-Business app to find equipment, obtain solutions, connect with experts, and participate in industry collaboration anytime, anywhere—fully supporting the development of your power projects and business.