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Electronic Current Transformer (ECT) High-Precision Solution

Wone Store
2yrs + staff 1000+m² US$300,000,000+ China

I. Pain Points & Challenges
Traditional electromagnetic current transformers (CTs) suffer from inherent limitations like magnetic saturation, narrow bandwidth, and large size, making it difficult to meet the smart grid's demands for high-precision and wide-dynamic-range measurement. Especially under large current surges or complex harmonic operating conditions, accuracy readily degrades, compromising the safety and economic operation of power systems.

II. Core Technological Breakthrough: Multi-Dimensional Accuracy Enhancement Architecture
This solution achieves ±0.1% accuracy class (Class 0.1) across all operating conditions, exceeding IEC 61869 standard requirements, by integrating sensor technology innovations, intelligent compensation algorithms, and optimized digital signal processing.

Key Technological Approaches:​

  1. Low-Noise Sensing Layer Innovation
    • High-Linearity Air-Core Coil Design:​​ Employs precision winding techniques and nanocrystalline magnetic cores to reduce high-frequency eddy current losses, ensuring phase error < 0.1° within the 10Hz ~ 5kHz frequency band.
    • Micro-Current Self-Powering Technology:​​ Innovative self-powered circuit design (minimum starting current 0.5A) eliminates external power supply interference, enhancing low-current measurement accuracy.
  2. Dynamic Temperature Compensation System
    • Multi-Sensor Fusion Calibration:​​ Integrates temperature/vibration/electric field sensors to build a real-time environmental parameter matrix, dynamically correcting drift errors via an AI compensation model (LSTM neural network).
  3. Anti-Interference Digital Processing Chain

Module

Technical Solution

Accuracy Contribution

ADC Sampling

24-bit Σ-Δ ADC + Synchronous Clock Distribution

Reduces quantization noise by 60%

Digital Filtering

Adaptive FIR Filter Bank

Harmonic Rejection Ratio > 80dB

Data Transmission

Triple-Redundant Fiber Channel + CRC32 Checksum

Bit Error Rate < 10⁻¹²

III. Accuracy Verification Comparison (Typical Conditions)​

Test Condition

Traditional CT Error

Proposed ECT Solution Error

Improvement Factor

Rated Current (50Hz)

±0.5%

​±0.05%​

10x

20% Overload (30% Harmonics)

±2.1%

​±0.12%​

17.5x

Extreme Low Temp (-40°C)

±1.8%

​±0.15%​

12x

IV. Application Value

  1. Grid Security:​​ Fault current measurement accuracy improved to 99.9%, ensuring relay protection correct operation rate > 99.99%.
  2. Energy Efficiency Management:​​ Wide-band harmonic measurement error < 0.5%, enabling precise power quality analysis.
  3. Intelligent Expansion:​​ Natively supports IEC 61850-9-2LE protocol, enabling seamless integration into digital substation systems.
07/24/2025
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