• Product
  • Suppliers
  • Manufacturers
  • Solutions
  • Free tools
  • Knowledges
  • Experts
  • Communities
Search


Application of Reactors in Long-Distance Transmission Grids: Reactive Power Compensation and Overvoltage Suppression Solutions

Rockwill
17yrs 700++ staff 108000m²+m² US$150,000,000+ China

Application Scenario:
Excessive capacitive charging power in long-distance transmission lines of 500kV substations.

Problem Background:
In long-distance transmission lines rated at 500kV and above, the line-to-ground capacitance effect is significant. When operating under light load or no load, these lines generate substantial capacitive charging power (capacitive reactive power). This excessive power leads to:

  1. Power-frequency overvoltage:​ Line voltage rises significantly, potentially exceeding equipment insulation withstand levels and jeopardizing grid security.
  2. Voltage fluctuations and stability issues:​ Degrades power quality, increases line losses, and constrains line transmission capacity.
  3. System reactive power imbalance:​ Makes it difficult to maintain system voltage within qualified ranges.

To address these issues, high-performance shunt reactors must be installed at key nodes (e.g., at both ends or mid-line 500kV substations) for inductive reactive power compensation, absorbing the excess capacitive charging power.

Core Solution: BKLG-500 Shunt Reactors
For mitigating excessive charging power in 500kV long-distance lines, we recommend employing ​BKLG-500 oil-immersed shunt reactors with iron cores​ as the core solution.

Key Equipment Features and Technical Advantages:

  1. Efficient Absorption of Capacitive Reactive Power:
    • Rated Capacity: 60 Mvar. Meticulously matches long-line charging power requirements, effectively absorbing excess capacitive reactive power generated by the line.
    • Function: Balances line reactive power, confines voltage fluctuations within safe and stable ranges, and significantly suppresses power-frequency overvoltage during light/no-load conditions.
  2. Exceptional Reliability and Overload Capacity:
    • Temperature Rise Limit: 55°C (under rated conditions). Utilizes advanced insulation materials and cooling design to ensure long-term operational reliability.
    • Overload Capability: Can operate continuously for 30 minutes at ​110% of rated capacity. This design effectively withstands system short-term surges or abnormal conditions (e.g., load rejection), providing an additional safety margin for the grid and ensuring equipment security.
  3. Ultra-Low Noise and Vibration Design:
    • Special Magnetic Shunt Structure: Optimizes core magnetic circuit design, drastically reducing vibration and noise caused by core magnetostriction.
    • Guaranteed Sound Pressure Level: Operating noise ≤ 65 dB(A). This performance significantly surpasses conventional products, meeting stringent environmental requirements, making it especially suitable for substations near residential areas or noise-sensitive zones.
  4. Robust Construction and Stable Performance:
    • Iron Core Design: Offers structural robustness, high mechanical strength, strong short-circuit withstand capability, low no-load loss, and excellent capacity adjustment characteristics.
    • Oil-Immersed Cooling: High heat dissipation efficiency, superior insulation performance, easy maintenance, and proven reliable technology.

Scheme Benefits:

  • Effectively suppresses power-frequency overvoltage:​ Maintains line voltage within safe limits, protecting critical equipment like transformers, circuit breakers, and surge arresters.
  • Significantly improves voltage stability and quality:​ Balances system reactive power, reduces voltage fluctuation range, and enhances power supply reliability and quality.
  • Increases line transmission capacity:​ Reduces limitations on transmission capacity caused by excessively high voltage.
  • Enhances system operational safety margin:​ Robust overload capability copes with contingencies.
  • Meets environmental requirements:​ Low-noise design minimizes impact on surrounding environment.

Implementation Results:

  • Significant reduction in voltage fluctuations:​ Voltage fluctuation range for the associated line was successfully controlled to within ​±2%, compared to ​±8%​ pre-implementation.
  • Effective elimination of overvoltage risk:​ Power-frequency overvoltage under light load and no-load conditions was effectively limited below equipment safety thresholds.
  • Stable and reliable operation:​ The BKLG-500 reactors have operated stably since commissioning. Measured noise values are significantly lower than guaranteed levels, earning high user recognition.
07/25/2025
Recommended
Solution for Medium-Voltage Motor Control and Protection Using Vacuum Contactor-Fuse (VCF) in a Coal Conveying System
Project BackgroundA coal conveying system comprises 15 belt conveyors driven by medium-voltage motors. The system operates under complex conditions, with motors often subjected to heavy loads and frequent starts. To address these challenges and achieve effective control and reliable protection during motor startup, the project comprehensively adopts Vacuum Contactor-Fuse (VCF) combination devices for the 6kV medium-voltage motor power distribution. This solution details the technical features,
ABB Vacuum Contactor KC2 Power Supply System Technical Transformation Plan
Issue Overview​The 10kV air compressor starting system of a company utilizes the ABB vacuum contactor KC2 as the control component for the operating circuit. The dedicated wide-voltage power supply module paired with this contactor presents the following issues:​Frequent failures: The power supply module fails to properly transition the voltage from 300V to 12V, resulting in fuse blowouts.​Poor heat dissipation: Enclosed installation of the module leads to insufficient heat dissipation, acceler
Dedicated Vacuum Contactor Solution for Port Shore Power Systems
I. Background and Challenges​Shore power systems have become core technical equipment for ports to reduce carbon emissions and noise pollution. However, these systems face two major challenges in the harsh operational environment of ports:​Severe Environmental Corrosion: High humidity and salt spray in port areas cause serious corrosion to metal components and enclosures of electrical equipment, significantly impacting electrical lifespan and operational reliability.​High Switching Requirements:
Vacuum Contactor Industrial Power Control Solutions
Application Background and Pain Point Analysis​In modern industrial manufacturing power control systems, traditional contactors exhibit significant limitations under specific operating conditions:• ​Frequent Start-Stop Operations: Traditional contactors have limited mechanical lifespan, with frequent operations leading to coil burnout and mechanical jamming.• ​Poor Adaptability to Harsh Environments: Contacts are prone to oxidation in dusty environments, resulting in increased contact
Seed Inquiry
Download
Get the IEE Business Application
Use the IEE-Business app to find equipment, obtain solutions, connect with experts, and participate in industry collaboration anytime, anywhere—fully supporting the development of your power projects and business.