Transformer Vertical winding machine

The design highlights and values are as follows: ① Platform expandable design: The platform has an expansion range of 900-3700mm, which can flexibly adjust the operating space according to different coil sizes, reducing the time for changeover adjustment; ② Stable operating parameters: fixed speed of 0-10rpm, lifting speed of 0.5m/min, to avoid uneven coil winding caused by parameter fluctuations and improve processing quality; ③ Graded tension configuration: 7000N and 10000N tension levels, suitable for coil windings of different materials and thicknesses, ensuring winding density; ④ Special component configuration: The operation screen simplifies the parameter setting process, and the structural design of the flower plate and column improves the equipment's load-bearing stability, reduces vibration during processing, indirectly ensures coil accuracy, and thereby improves overall production efficiency.

The gradient change and adaptation scenarios are as follows: ① Load: gradually increase from 10 tons (LRJ-10/2000) to 40 tons (LRJ-40/3600), covering the weight requirements of small to large coils; ② Maximum torque: increased from 9000N · m (LRJ-10/2000) to 40000N · m (LRJ-40/3600), torque is positively correlated with load, ensuring power output for coil winding under high loads; ③ Maximum winding diameter: expanded from 2000mm (LRJ-10/2000) to 3600mm (LRJ-40/3600). Adaptation logic: Small power transformers (light load, small diameter coils) can choose LRJ-10/2000~LRJ-15/2600; Medium sized transformers can be selected from LRJ-20/3000~LRJ-30/3200; Large and ultra large transformers (heavy loads, large diameter coils) require the use of LRJ-40/3600

The core application scenario is the manufacturing and processing of power transformer coils, which is a specialized equipment for the coil winding process in the production of this type of transformer. The key components that support the processing function include: operation screen (used for parameter setting and control), flower plate (the core load-bearing component for coil winding), platform (the operator's work platform), column (the main support structure of the equipment), and pit (adapted to the installation of equipment and the spatial requirements of large coil processing). All components work together to ensure the accuracy and ease of operation of coil winding.